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It's no secret that sending humans to Mars poses many risks for the health of astronauts, whose bodies must endure months and years outside the normal gravity of Earth. But exploring beyond orbit entails a less obvious danger to space travelers, according to a report from the National Research Council due for release soon. The same microgravity which affects the way an astronaut's blood flows can also alter -- and potentially disable -- mechanical systems crucial to a long-duration crew's survival operate.
 
The study, a pre-publication version of which was made available to SPACE.com, urges NASA to begin an extensive research program to understand how everything from power generators to waste systems will work in a largely gravity-free environment. And the group led by Purdue University engineer Raymond Viskanta also warns that NASA's current efforts are poorly coordinated and duplicative, which poses a stumbling block to developing the systems necessary to ensure a safe arrival and stay on another planet.
 
Travelers, as well as equipment on a Mars trip must endure the microgravity between planets, followed by intense gravity levels during landing and, finally, the martian gravity which is less than half that of Earth. And both humans and equipment must be protected from the surface pressure of 6 to 10 millibars -- far less than the average 1,000 on Earth -- as well as surface temperatures far below freezing. Much of NASA research into long-duration travel has centered on Spacelab and Mir space station data on the effects of microgravity on the human body.
 
But microgravity also would have profound effects on welding, the operation of wicks in thermal pipes used to disperse excess heat and the way liquids are stored in cryogenic tanks -- all critical components of any interplanetary expedition. While some of microgravity's unique effects offer innovations -- the growth of crystals, for example -- the same effects pose tremendous engineering challenges that must be researched thoroughly, the report states.
 
Foremost among these is the way fluids and materials flow in space. Most earthbound power systems, for example, use a two-stage process -- liquid water, then steam in a steam-powered plant, for example -- to move mass, momentum and energy. Such systems depend in part on gravity. Fluids tend to separate on Earth, with the heavier ones falling and the lighter ones rising, while in space this is not the case. Aboard the space shuttle and space station, NASA uses single-phase rather than multi-phase systems to avoid this problem, but for longer missions multi-phase systems are desirable because they are more efficient. "The lack of phase separation in microgravity has severely compromised a range of promising technologies" for long-term expeditions, ranging from propulsion to sanitation, the Viskanta panel states.
 
The team therefore urges NASA to sponsor research developing and examining models that predict the flow of fluids and gases in multi-phase systems in the microgravity of space and the low gravity of places like Mars.
 
Fire is a constant fear aboard any closed system, whether it be a submarine or space station or Mars-bound spacecraft. But combustion also is affected by gravity, and "flame structure is drastically altered from the upward convective form in Earth gravity to a quiescent spherical form" in space. This, the panel warns, has profound implications for how fire can be predicted and fought. Flammability of materials is different in space, flames can smolder in exotic ways, and flames spread quite differently -- all areas that require study.
 
To take into account all of these effects, "a directed program of experimental and analytical research will be required," the panel states. But better management as well as lab work is necessary, the study adds. Panel members had "considerable difficulty" gathering data for the study given NASA's organization, in which "outstanding research efforts in some centers were either poorly communicated to groups at other centers or [were] duplicated by efforts of those other centers." The Viskanta panel complains that "territoriality" among the centers "has been allowed by senior management to develop, and even to accelerate." That fact will make it hard to implement the panel's recommendation for a sweeping research program, according to the report.
 
Eugene Trinh, who heads NASA's microgravity program, praised the panel's report as a comprehensive blueprint, but added that he did not expect to request major new funding in the near future. Only about $3 million to $4 million goes to studying human exploration out of a budget of nearly $110 million, he added. He added that he is not aware of problems among NASA centers.

 
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